Cap and Fill Level Visual Inspection Systems
Discover the types of inspections we offer and the products in our range that perform this function:
During production, overfilling or underfilling errors can occur for a variety of reasons: operator errors, incorrect system settings, filling system blockages or instrument maintenance requirements. Identifying and addressing these issues early helps avoid product waste, rework requirements, and rejected or returned products, which impact profit margins.
Manufacturers can perform in-line fill level checks without slowing down production speeds by installing a fill level inspection system on the production line.
Product inspection systems from Studio Progetti Automation can quickly identify and remove under- or over-filled products and provide real-time feedback to filling tools, reducing the need for rework and production downtime.
Solutions for Capping Inspections
- Cap presence and placement checks
Our systems quickly identify products with missing or incorrectly applied caps, remove them from the production line and alert operators. They can also verify that the cap is the correct color, where different cap types and colors indicate different product varieties. - Fill level detection
Our visual inspection systems can also check the fill level of clear and colored bottles, to ensure that all packages contain the correct amount of product
- Seal inspection
A missing seal compromises consumer confidence and leads to returns and rework. For some products, the presence of the safety seal is mandatory. Our systems verify that the safety seal is correctly applied to each product.